Smart inventory, smarter automation: RNA Automation chooses Fabory Logic
RNA Automation, based in Birmingham, UK, is a leading player in automated feeding systems, robotics, and visual inspection. Known for its continuous innovation in automation, the company faced a significant challenge: the manual replenishment of fasteners created a labor-intensive and error-prone process.
The team wanted to safeguard production continuity and reduce the risk of stock shortages, so they chose Fabory Logic. This intelligent Vendor Managed Inventory (VMI) system brings control and peace of mind to the daily management of C-parts. As RNA proudly says: “We handle it.”
The challenge: Hidden costs of manual replenishment
Before implementing Fabory Logic, the purchasing process for fasteners at RNA followed a traditional model:
- A merchandiser manually performed an on-site stock check.
- Recommendations were reviewed and approved by the purchasing department.
- A purchase order was then created and sent manually.
This resulted in:
- Delays and bottlenecks: Communication cycles slowed down the replenishment process.
- Loss of time in purchasing: Hours were wasted each week on repetitive, low-value administrative tasks.
- Stockouts and disruption risks: Missed counts or delayed approvals led to production stops and urgent orders.
The solution: Automation with RFID and weight detection
Fabory implemented smart bins equipped with RFID tags. Whenever stock levels drop below the set threshold, automatic notifications are sent to Fabory to ensure timely replenishment.
The Weight Scale Cabinet tracks material consumption in real time. When the weight falls below the predefined minimum, a replenishment order is automatically triggered, no manual checks required.
This combination of technologies ensures precise monitoring and fully automated restocking, guaranteeing continuous availability of fasteners.
The results: Measurable impact within three months
No more stockouts at RNA
Before: Five to six stockouts per month, risking costly downtime.
After installation: Zero stockouts, continuous production, and on-time delivery.
More than 200 hours saved
Before: Four to five hours per week spent on stock checks and PO administration—roughly 200 hours per year.
After installation: Less than 30 minutes per week spent monitoring the automated system, allowing the purchasing team to focus on strategic sourcing.
Real-time insight and accuracy
- Live data supports precise purchasing forecasts.
- Human errors in ordering eliminated: always the right part, at the right time.
Paul Green, Solutions Engineer at Fabory: “With Fabory Logic, we helped RNA achieve a fully transparent and automated approach to inventory management, ensuring the right parts are always available without losing valuable labor time.”
Kieron Young, Buyer at RNA, adds: “Fabory UK’s new fastening solutions are an excellent addition to our operations. The solutions align seamlessly with RNA Automation’s business model, which is focused on delivering innovative automation solutions.”
A trusted partnership built on results
By combining RFID and weight-sensor technologies, RNA transitioned from manual control to smart automation. Within just three months, the company achieved zero stockouts, recovered more than 200 working hours, and significantly reduced urgent orders. The RNA team can now focus on what they do best: building the future of automation.
Emphasizing peace of mind
Discover how Fabory Logic can transform your C-parts management, from bottleneck to competitive advantage.